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Rebuild, swap progress GTi

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  • #31
    Re: Rebuild, swap progress GTi

    Are you using the stock MKII rear mount? The reason I ask is that the side mount rear tab on the MKIV engines is notorious for shearing away under stress, making the engine unusable unless you're an industrious MKI, MKII, or MKIII owner, who still has access to the cast holes in the back of the block.

    But I'm sure you already thought about that.

    Something about a rally car makes me want to build one someday.
    1989 Golf Diesel (2001 TDI powered before teh apocalypse)
    1992 Jetta TD
    2001 Jetta TDI
    1999 GTI resto
    1996 AEB GTI project

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    • #32
      Re: Rebuild, swap progress GTi

      Stock location on the back – pretty tight on that side, with timing and serpentine belt, strut tower, fuel lines,

      Had to weld some stuff on the back of the car so I pulled the tank and fuel pump out before it hurts someone There was a bucket of dirt trapped between the tank and floor pan.
      This probably had something to do with it.




      Chris


      DR1665: "DSM: Turning average guys into master mechanics since 1989."

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      • #33
        Re: Rebuild, swap progress GTi

        Time for the update

        Fix my previous attempt at stich weldnig. Made new seat mounts that hopefully will double as structural part between doorsill and tunnel. Still have to do co-driver side.
        By extending the steering column, I was able to move the seat much further back. That will improve the weight distribution. Battery is going to the back too.
        Installed the intercooler. Started on fabricating tranny mount.














        Chris


        DR1665: "DSM: Turning average guys into master mechanics since 1989."

        Comment


        • #34
          Re: Rebuild, swap progress GTi

          someone is using my IC idea
          2002 VW Golf GT TDI
          2016 VW Passat BiTDI

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          • #35
            Re: Rebuild, swap progress GTi

            Originally posted by bart View Post
            someone is using my IC idea
            Really? You know this is Saab IC (Blackstone)?
            How you were abele to fit that monsters thing with a/c and rad.
            I like how it seats up high, so even if I extend my racing line (read get in trouble) into ditch I will not rip it off. In addition, it was cheap so I got a spare one just in case.
            Last edited by PrezeS_PL; 01-20-2007, 01:21 AM.
            Chris


            DR1665: "DSM: Turning average guys into master mechanics since 1989."

            Comment


            • #36
              Re: Rebuild, swap progress GTi

              put it up at the very front... ya used up every mm i had!





              2002 VW Golf GT TDI
              2016 VW Passat BiTDI

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              • #37
                Re: Rebuild, swap progress GTi

                retarded question, but is that a rad turned into an IC?
                Dylan
                (Made from bits of real panther.)

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                • #38
                  Re: Rebuild, swap progress GTi

                  ya just make sure you drain the pink stuff from it
                  2002 VW Golf GT TDI
                  2016 VW Passat BiTDI

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                  • #39
                    Re: Rebuild, swap progress GTi

                    the air flow isn't dimished at all? Liquid being pumped through a rad would have a different flow rate than air being sucked through..? I guess i don't really know how a IC's contruction differs from that of a radiator.


                    wait, i don't know wtf im talking about
                    Last edited by Coker Rat; 01-20-2007, 11:06 AM.
                    Dylan
                    (Made from bits of real panther.)

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                    • #40
                      Re: Rebuild, swap progress GTi

                      Originally posted by bart View Post
                      ya just make sure you drain the pink stuff from it
                      Or you can leave some for water injection
                      Last edited by PrezeS_PL; 01-20-2007, 11:29 AM.
                      Chris


                      DR1665: "DSM: Turning average guys into master mechanics since 1989."

                      Comment


                      • #41
                        Re: Rebuild, swap progress GTi

                        What an unproductive evening. Made a plate to cover the hole after old shifter assembly. Fish the cables thru the firewall. Installed the down pipe - I thought there could be some issue with steering rack, but no, fits like a glove. Cut the backing plate for clutch pedal but before had the chance to weld it in place, I killed the grinder.





                        Chris


                        DR1665: "DSM: Turning average guys into master mechanics since 1989."

                        Comment

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