Announcement

Collapse
No announcement yet.

Cleaning lift pump and algea in TDI tank

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

  • Cleaning lift pump and algea in TDI tank

    I found out the other day that I have algae in my diesel - I'd never heard of this issue before. Apparently it happens rarely, it looks like your tank has black soot in it. When it gets bad the entire fuel can turn into black sludge and damage the engine.

    Mine was not bad yet so I wanted to go buy stuff to get rid of it immediately.

    Well I had a hell of a time getting some! I went to a bunch of car parts places and some people thought I was making things up about the algae and the rest had no idea what I was talking about.

    I ended up going to a marine store and bought their product, racor biocide, comes in a small 16 oz bottle. It was $30 bucks but I can now deal with 1200 gallons of diesel with algae.

    So I did some calculations and the basic shock treatment for about 16 gallons (smallest dose possible) should work some wonders on the 10 gallon tank of the TDI.

    A follow up treatment the next week and the week after is required, but that should be that.


    Before doing any of this I decided that I needed to clean out as much of the algae as possible, I also had to clean my lift pump which was clogged.

    I first pumped out all the Diesel into two large white buckets I picked up for free from the grocery stores near my place. I had to wash them well but it was worth it.

    I used plastic to protect my upholstery and it was a really good idea.


    I used a pump and got 99% of the fuel out.


    My lift pump is model 1J0 919 050.

    This lift pump is easy to disassemble.


    To disassemble, remove the 4 torx 20 screws on the back.


    Using a plastic scraper carefully pry off the 4 tabs at the top of the canister (3 on the side & 1 on the back).


    Then pull down and rotate to the side, where the thin tube on the outside is located, to slide it off.


    Now the pump is disassembled. Notice that there is only one large filter at the bottom instead of the double filter some other models have.


    See the sludge in the bottom of the canister. The check valve is on the bottom of the canister, and by running water through from the outside in, it's easy to see if it's plugged.


    Here is a view of the algae deposits in my tank which caused the clogging to begin with. I wiped the interior of the tank down with paper towels to get rid of as much of it as possible.


    As of today I must say it's a success, my lift pump is working great again and my fuel looks good.

    I'll have to change my fuel filter after a few tanks once any leftover algae is in the filter and I won't be not plugging the new filter.

  • #2
    Re: Cleaning lift pump and algea in TDI tank

    Good write up. Where did you get that hand pump? I am going to need one when I drain the parts car tank.
    Name: Brent
    His: '04 TDI Golf Mods: None If it's smoken it ain't broken
    Family: '15 Jetta Sportwagon
    Fun car: '92 Blue Karmann Crabby Cabby Mods: Coils, front and rear swaybars, LED interior lights and some other old things.

    Comment


    • #3
      Re: Cleaning lift pump and algea in TDI tank

      I believe princess auto has those pumps along with crappy tire.
      2001 Jetta TDI GL Silver
      Malone Tune stage 5+ ,VNT17-22Turbo, OMI, PP Race Pipe, PD 150 Intake, 2 1/2" Straight back exhaust, no mufflers, 2 1/2" downpipe straight no Cat, Race 520 Injectors, 11mm Fuel Pump, Lift Pump, EGR Delete mod,DC Stage IV Clutch, Michelin X-Ice 2's, 26 lb/s of boost alll day long, Smoking like a train!

      Comment


      • #4
        Re: Cleaning lift pump and algea in TDI tank

        My dad has a crew boat with an inboard Volvo on the coast. He got it or relatively cheap because the PO couldn't figure out the problem it was having. Turns out it was a large abundance of algae as well. Good catch his cost a bit more but runs like a top now.

        Comment


        • #5
          Re: Cleaning lift pump and algea in TDI tank

          Yeah, if untreated diesel sits long enough, algae is common to grow in it...lots of info at TDIClub forums Witchcraft...I see you over here from time to time.
          Hers 2009 Audi A4 6sp manual
          Mine....2005 Golf TDI, VNT 17, Malone tuned stage 4, Spec stage 2 clutch, FMIC, Ventectomy, NewSouth gauges, BuzzKen 2.5 turbo back exhaust, Evolution Skidplate, Helix OEM Reps retrofitted with Morimoto Bixenon mini's, ST coils, colour matched Huffs. Frostheater

          Comment


          • #6
            Re: Cleaning lift pump and algea in TDI tank

            I got the pump at Nappa I think, I made sure to get some diesel rated hose. I do hang around TDI club a lot, as well as Dubberz on the Vancouver side. Note, for it to work well you need to put a tiny drop of grease in the top of the piston (near the handle) to lube it.

            I'll be in driving to Calgary on the Friday July 20th and since the car is FINALLY working if there is a meet on Friday evening I could show it up for a bit.
            Last edited by witchcraftz; 07-05-2012, 10:31 PM.

            Comment

            Working...
            X