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MK4 GTI 1.8T Clutch?

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  • #16
    Re: MK4 GTI 1.8T Clutch?

    Dual Mass flywheels are not bad flywheels, but not good either. It is cheaper to buy a whole clutch kit with a single mass flywheel then just a dual mass flywheel alone.
    The dual mass flywheel that came in most VW's after 2000 where made by Sachs and honestly their holding power is not that great. There was a LUK version that was in the 99.5 and early 2000's that actually was very good, but was replaced forever by the Sachs.
    The next thing is reliability, these flywheels have a greater tendency to fail then the Single Mass flywheels hence another reason for the change. Most people pay almost as much in labour as they do for parts in a job like this, so most want good parts so they don't have to pay for labour again.

    So a cheaper, more reliable, more holding strength clutch seems like an upgrade or smart move if you come to the point of having to replace it.

    Now in terms of the flywheel, for 1.8t's a lightened flywheel will make sense as your power band comes later in the rpm therefore a lighter flywheel will help you get there faster. A TDi though gets its power in the lower rpm's and the lightened flywheel will actually hurt it more then help it. Reason being that once you get the mass of the flywheel moving the heavier one will help with the upper RPM's where the TDi suffers. I would never recommend a lightened flywheel for a TDI, but a gasser will see a benefit from it and would highly recommend that.

    In terms of which clutch kit to go with, well you have to decide how far you are going to push your car in terms of performance. I knew I was going to be pushing my car far so I spent $800 on the parts alone on a performance setup that could hold more power then a TDi could ever hold. I know lots of guys on milder setup's though that have gone the valeo or sachs route and have done just fine. If you are close to the line on holding power I would also upgrade, cheaper the upgrade then the cost of a replacement clutch and time.

    In terms of feel, well you can get used to almost anything that comes you way. Nobody has really complained about a lighter pedal being such a hard thing that they will never get used to it. The biggest thing you will have to get used to is the extra grip and the position at which the pedal engages the new clutch.

    Alot of MK5 TDi have had their stock DMF explode on their cars, this is a common thing over on TDICLUB. The dealers are using the VR6 Single mass clutches as replacements for these and do you think they want to pay for a job twice?

    Do yourself a favor, ditch the DMF and move to a single mass and save yourself some $$.

    Benjamin
    Ben
    2016 Ram 3500 Laramie
    2000 Jetta TDi, Dead and removing parts
    2005 Passat Wagon TDi, 310,000 km's and counting, BSM delete done....Trans died going to replace
    Her's
    2016 Toyota Highlander XLE Pearl White

    Comment


    • #17
      Re: MK4 GTI 1.8T Clutch?

      Originally posted by hopya View Post
      Actually there is no difference in vibration.. The car drives like stock..

      I also replaced my clutch because it went out. George recommended the single mass flywheel. He "wouldn't sell it if it wasn't better" was what he said. Im also guessing that George knows the ins and outs of our cars better.. As to why George didn't recommend the dual mass I guess it could either be business to make $ or hopefully because it IS better than stock. Or works better with the VR6 set up.
      Take the crankshaft balancing into account.
      i've installed these kits and they are cheaper but they vibrate,not much
      but enough that you notice.
      If your going performance go for it but for stock stay stock and yes it's about
      400.00 dollars less.

      Comment


      • #18
        Re: MK4 GTI 1.8T Clutch?

        Originally posted by Benjamin View Post
        Dual Mass flywheels are not bad flywheels, but not good either. It is cheaper to buy a whole clutch kit with a single mass flywheel then just a dual mass flywheel alone.
        The dual mass flywheel that came in most VW's after 2000 where made by Sachs and honestly their holding power is not that great. There was a LUK version that was in the 99.5 and early 2000's that actually was very good, but was replaced forever by the Sachs.
        The next thing is reliability, these flywheels have a greater tendency to fail then the Single Mass flywheels hence another reason for the change. Most people pay almost as much in labour as they do for parts in a job like this, so most want good parts so they don't have to pay for labour again.

        So a cheaper, more reliable, more holding strength clutch seems like an upgrade or smart move if you come to the point of having to replace it.

        Now in terms of the flywheel, for 1.8t's a lightened flywheel will make sense as your power band comes later in the rpm therefore a lighter flywheel will help you get there faster. A TDi though gets its power in the lower rpm's and the lightened flywheel will actually hurt it more then help it. Reason being that once you get the mass of the flywheel moving the heavier one will help with the upper RPM's where the TDi suffers. I would never recommend a lightened flywheel for a TDI, but a gasser will see a benefit from it and would highly recommend that.

        In terms of which clutch kit to go with, well you have to decide how far you are going to push your car in terms of performance. I knew I was going to be pushing my car far so I spent $800 on the parts alone on a performance setup that could hold more power then a TDi could ever hold. I know lots of guys on milder setup's though that have gone the valeo or sachs route and have done just fine. If you are close to the line on holding power I would also upgrade, cheaper the upgrade then the cost of a replacement clutch and time.

        In terms of feel, well you can get used to almost anything that comes you way. Nobody has really complained about a lighter pedal being such a hard thing that they will never get used to it. The biggest thing you will have to get used to is the extra grip and the position at which the pedal engages the new clutch.

        Alot of MK5 TDi have had their stock DMF explode on their cars, this is a common thing over on TDICLUB. The dealers are using the VR6 Single mass clutches as replacements for these and do you think they want to pay for a job twice?

        Do yourself a favor, ditch the DMF and move to a single mass and save yourself some $$.

        Benjamin

        And of course since there re-enginering the cars they will give you warranty
        on the repairs.Is this VW approved?? Don't think so.

        Comment


        • #19
          Re: MK4 GTI 1.8T Clutch?

          I don't always agree with VWSM but I like how he said it, "for stock stay stock".

          VW designed the dual-mass flywheel for a reason and it plays a part in the car. There is no "free lunch", if you put on a performance part, you are trading something else.

          And again I wouldn't debate the performance advantage of a lightweight wheel if you are getting a 14-15 lb wheel. This is only marginally lighter. People who put performance lightweight flywheels in cars don't get cast steel, they get aluminum billet and they are 8-10 lbs.


          The G60 fw + VR6 clutch combination is cheap, tried and true reliable, and the flywheel is heavy enough that you won't pick up that much more vibration... it's not a bad option but again why not just put a new clutch in with the stock flywheel and call it a day.
          Last edited by Kor; 05-20-2009, 02:36 PM.
          KR
          Porsche 991 Carrera S

          Comment


          • #20
            Re: MK4 GTI 1.8T Clutch?

            Originally posted by VWSM View Post
            Take the crankshaft balancing into account.
            i've installed these kits and they are cheaper but they vibrate,not much
            but enough that you notice.
            If your going performance go for it but for stock stay stock and yes it's about
            400.00 dollars less.
            I went with George's know how on this one. Although will definitely think about what you're saying. Also I have a 1 year warranty with parts and labour through George =)
            drive green ||
            2003 Volkswagen Jetta 1.8T - ex old fun car
            2011 Mercedes Benz B200 Turbo - daily getter

            Comment


            • #21
              Re: MK4 GTI 1.8T Clutch?

              Originally posted by Kor View Post
              I don't always agree with VWSM but I like how he said it, "for stock stay stock".

              VW designed the dual-mass flywheel for a reason and it plays a part in the car. There is no "free lunch", if you put on a performance part, you are trading something else.

              And again I wouldn't debate the performance advantage of a lightweight wheel if you are getting a 14-15 lb wheel. This is only marginally lighter. People who put performance lightweight flywheels in cars don't get cast steel, they get aluminum billet and they are 8-10 lbs.


              The G60 fw + VR6 clutch combination is cheap, tried and true reliable, and the flywheel is heavy enough that you won't pick up that much more vibration... it's not a bad option but again why not just put a new clutch in with the stock flywheel and call it a day.
              It really wasn't the performance advantage or something that I was after. I asked for something that would last longer than stock and he suggested the "VR6" set up. I am not going to invest in an aluminum billet flywheel on a FWD Jetta if you know what I mean? It's a daily driven car and I want the replacement parts to hold up and last longer than stock. I just trust he knows the cars better than I.

              Also I truly believe it's highly based on each shop's opinion and experiences with the products they have and haven't touched and installed. George has done well and has gained my trust after numerous work here and there so I can vouch for his suggestions in the things that I am not educated on. I am not discounting your ideas or saying that you are wrong. Im just sharing my experiences. Again just to reiterate the reason I upgraded the clutch was 1. I needed a new clutch as the original one was completely gone and 2. I wanted a clutch to last longER than stock for a daily driver... If that meant spending an extra $400 I would rather pay it and forget it. I've stuck with Tunedub since I've gotten the car about a year and a half ago, it definitely has its perks.
              Last edited by onepointeightdub; 05-20-2009, 05:38 PM.
              drive green ||
              2003 Volkswagen Jetta 1.8T - ex old fun car
              2011 Mercedes Benz B200 Turbo - daily getter

              Comment


              • #22
                Re: MK4 GTI 1.8T Clutch?

                Originally posted by hopya View Post
                It really wasn't a performance advantage or something that I asked for from my mechanic (Tunedub). I just trust he knows the cars better than I. I truly believe it's highly based on each shop's opinion and experiences with products they've touched. George has done well and has gained my trust so I vouch for his decisions in things that I am not educated on. I am not discounting your ideas or saying that you are wrong. Im just sharing my experiences. Cheers!
                Same goes for me, regarding the majority of things that I'm unable to do or figure out on my own I have no issues asking for assistance or for an opinion.

                Music to permeate your soul …
                Jayson
                MKIV Jetta GLS VR6 -PARTING OUT-


                What's Next?

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                • #23
                  Re: MK4 GTI 1.8T Clutch?

                  If VW puts in a VW clutch, why would they not warranty it?
                  All VW parts installed that are sold and installed through the dealership have a 15000 km from what I remember. I know this because the dealership screwed up a timing belt back a few years ago on my dads car, 5,000 km later he got an entire new engine because of this.
                  Most people only use the Stock 21 lb for the TDI's, I would not recommend like mentioned anything higher then the 14 lb lightened flywheel. If you stick stock and do mostly highway clicks the stock stuff will work fine. The VR6 setup is cheaper, louder, but more reliable. Pick what makes the most sense to you.

                  Benjamin
                  Ben
                  2016 Ram 3500 Laramie
                  2000 Jetta TDi, Dead and removing parts
                  2005 Passat Wagon TDi, 310,000 km's and counting, BSM delete done....Trans died going to replace
                  Her's
                  2016 Toyota Highlander XLE Pearl White

                  Comment


                  • #24
                    Re: MK4 GTI 1.8T Clutch?

                    i replace more clutches due to dual mass failures so there is no way i would install a clutch opn a old dualmass and a new one is almost a g note
                    sigpic

                    Comment


                    • #25
                      Re: MK4 GTI 1.8T Clutch?

                      Originally posted by Benjamin View Post
                      If VW puts in a VW clutch, why would they not warranty it?
                      All VW parts installed that are sold and installed through the dealership have a 15000 km from what I remember. I know this because the dealership screwed up a timing belt back a few years ago on my dads car, 5,000 km later he got an entire new engine because of this.
                      Most people only use the Stock 21 lb for the TDI's, I would not recommend like mentioned anything higher then the 14 lb lightened flywheel. If you stick stock and do mostly highway clicks the stock stuff will work fine. The VR6 setup is cheaper, louder, but more reliable. Pick what makes the most sense to you.

                      Benjamin
                      Do what Rondal did and go for a performance clutch and spend a few extra dollars.It would be better than what your getting now.(Especially if you like launching your car)

                      Comment

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