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Screw weight saving....just add more HP (Project Turbo Smurf)

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  • Screw weight saving....just add more HP (Project Turbo Smurf)

    The car is about to go into hiding again for the winter but come spring '08 papa smurf is gonna have a few little additions.

    Huge thanks to clay again for his services, i am forever in debt. I'll bring ya some more goose next time i see you.


    The goal: 300whp Smurf by April 1, 2008

    The plans:
    -T3/T4 Turbo
    -Kinetic Motorsport VR6 Manifold
    -TiAL 38mm Wastegate
    -3" Downpipe
    -Braided Oil Lines and Oil Pan with fittings
    -Kinetic Motorsport Silicone Hoses and Stainless Steel Clamps
    -9.0:1 Stainless Steel Head Spacer
    -42# Bosch Fuel Injectors
    -C2 Motorsports 42# Software
    -Walbro inline fuel pump
    -22"x10"x2.3" Garret Intercooler painted with high temp black paint for stealth look and heat disapation
    -custom intercooler piping by TuneDUB
    -Peloquin LSD
    -longer 5th gear (.717 TDi 5th) which will allow for better mileage on the highway as well as increased top speed
    -lightend flywheel
    -ACT VR1-HDMM High HP clutch & heavy duty pressure plate
    -keeping 2.5" exhaust and installing a boost actuated dump that can be turned on and off
    -full timing chain replacement
    -rear main seal replacement
    -MMP Phelonic Spacer
    -ARP headstuds
    -HGP/HPA Short Runner Intake manifold (uber rare)
    -stage 1 BFI motor mounts
    -stage 1 BFI tranny mount
    -Audi TT 12.3" brakes with cross drilled and slotted Brembo rotos and high performance pads w/ braided lines
    - deleting secondary air injection
    - Greddy Profec B Spec II electronic Boost controller
    - boost & EGT gauges
    -upgraded mk4 waterpump with metal impellers
    -ceramic coating turbo & exhaust manifold
    -mk4 fuel rail (polished)
    -billet MasonTech waterpipe (crackpipe)
    -new serpentine belt
    -new low temp thermostat, and thermostat housing


    -upgraded external oil cooler w/ the following:
    -Mocal thermostatically controlled sandwich plate with vr6 specific top cap
    -BSP to -AN unions with stat o seals
    -Mocal/aeroquip black/titanium colored hose ends
    -Stainless Steel socketless hoses and fittings
    -Mocal 235 matrix 19 row cooler.


    I'm going to be doing most of the work myself, and will be bribing others with beer, pizza, and sexual acts for help.

    The lucky candidate:



    The toys:


















    Will add more as work begins and progress is made.
    Last edited by RONDAL; 02-21-2008, 04:20 PM.
    Team Highschool
    Twin Turbo Turbo Smurf Avant

    www.ctsturbo.com - the home for all your turbo needs. PM me for details.

  • #2
    Re: Screw weight saving....just add more HP (Project Turbo Smurf)

    Nice Andrew. This thing is going to be a beast!! Its a mutant VR to begin with! Its nice to be done school isn't it!! Ha Ha!!!
    Derek

    -2008 Avus Silver RS4-Fat ass II
    -1996 C4S-Fat Ass
    -2007 FJ Cruiser-6 speed

    Comment


    • #3
      Re: Screw weight saving....just add more HP (Project Turbo Smurf)

      yeah it is. Oil money's a ***** eh.
      Gonna be having shop days at my place over the winter, so dont be surprised if i give you a call.

      If anyone has a engine hoist they don't use and want to loan out for a little while it would be appreciated
      Team Highschool
      Twin Turbo Turbo Smurf Avant

      www.ctsturbo.com - the home for all your turbo needs. PM me for details.

      Comment


      • #4
        Re: Screw weight saving....just add more HP (Project Turbo Smurf)

        Sure I'd be happy to stand around drinking beer. I could probably pass you guys tools though!! Ha Ha!! BTW, I'm having a hard time finding those clips for you. I 'll check again on monday!
        Cheers
        Derek
        Derek

        -2008 Avus Silver RS4-Fat ass II
        -1996 C4S-Fat Ass
        -2007 FJ Cruiser-6 speed

        Comment


        • #5
          Re: Screw weight saving....just add more HP (Project Turbo Smurf)

          thanks man.
          you can provide the comic relief when some stupid little bolt wont come undone and we have all smashed out knuckles trying to undo it
          Team Highschool
          Twin Turbo Turbo Smurf Avant

          www.ctsturbo.com - the home for all your turbo needs. PM me for details.

          Comment


          • #6
            Re: Screw weight saving....just add more HP (Project Turbo Smurf)

            need someone to do some ceramic coating of Turbo, manifold and downpipe. Anyone got anyone who does this? Prices?
            Team Highschool
            Twin Turbo Turbo Smurf Avant

            www.ctsturbo.com - the home for all your turbo needs. PM me for details.

            Comment


            • #7
              Re: Screw weight saving....just add more HP (Project Turbo Smurf)

              damn that thing is gonna be a beast!
              we should line up next season at race city when i get my little winter project moster *caugh*honda*caugh* done
              ...only thing is im shooting for around 250 whp

              Comment


              • #8
                Re: Screw weight saving....just add more HP (Project Turbo Smurf)

                this won't be a drag strip killer, more like an autobahn burner. but i will be sending it down the track to see what it can do. i hate the stress launching puts on everything, and with that much power its just asking for something to let go.
                it will pretty much walk all over most things on the road on an open highway however. With the gearing it will have on paper it will do 295 hahaha.
                Team Highschool
                Twin Turbo Turbo Smurf Avant

                www.ctsturbo.com - the home for all your turbo needs. PM me for details.

                Comment


                • #9
                  Re: Screw weight saving....just add more HP (Project Turbo Smurf)

                  dude thats gonaa be sick!i really hope i can get something similar going for the jetta!
                  sigpic

                  <<<Ben>>>

                  Present:
                  His: 2008 Cayenne Turbo
                  Hers: 2012 Ibis White Q5
                  Past:
                  B7 A4 Avant 6MT Black
                  B7 A4 Avant 6MT Silver
                  2004 .:R32 BMP
                  2001.5 Noggy blue s4
                  2000 VW GTI 1.8T
                  1997 VW Jetta VR6

                  Comment


                  • #10
                    Re: Screw weight saving....just add more HP (Project Turbo Smurf)

                    this is the intercooler setup I would like to be running. It was all custom built, 24"x9"x2.5" Garret IC core.











                    Team Highschool
                    Twin Turbo Turbo Smurf Avant

                    www.ctsturbo.com - the home for all your turbo needs. PM me for details.

                    Comment


                    • #11
                      Re: Screw weight saving....just add more HP (Project Turbo Smurf)

                      ^^^where have i seen that before? someone in bc has that set up right?
                      James
                      mk4 wagon

                      Comment


                      • #12
                        Re: Screw weight saving....just add more HP (Project Turbo Smurf)

                        Alexi, he used to work for HPA.
                        I spent a good amount of time at his place while I was home looking at it and seeing all his subtle design points. Its an amazing setup
                        Team Highschool
                        Twin Turbo Turbo Smurf Avant

                        www.ctsturbo.com - the home for all your turbo needs. PM me for details.

                        Comment


                        • #13
                          Re: Screw weight saving....just add more HP (Project Turbo Smurf)

                          Ya it looks awesome. As for ceramic coating.

                          Just google'd it and some came up Top Gun Coatings. idk them personally but looks top notch.

                          GL with the project. keep us posted.
                          James
                          mk4 wagon

                          Comment


                          • #14
                            Re: Screw weight saving....just add more HP (Project Turbo Smurf)

                            I'd prefer to go with someone that people have used and do quality work.

                            Need to pick up one of these as well: http://www.20squared.com/catalog/pro...roducts_id=157


                            *drool*

                            if anyone wants a 2.5" one let me know I have one for sale
                            Team Highschool
                            Twin Turbo Turbo Smurf Avant

                            www.ctsturbo.com - the home for all your turbo needs. PM me for details.

                            Comment


                            • #15
                              Re: Screw weight saving....just add more HP (Project Turbo Smurf)

                              i havnt followed this much but is there a company selling 3" exhaust yet for mk3's? or are u gona have to do custom
                              Dayle

                              GTI

                              Mk3's

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