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Metal Polishing - Any Recommendations?

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  • #16
    Re: Metal Polishing - Any Recommendations?

    Wow they really jacked up the prices!

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    • #17
      Re: Metal Polishing - Any Recommendations?

      Seems to be the going rate. Being a manifold you have to hand polish the runners which is time consuming and usually results in a bloody hand.
      Calgary Autoworks

      2004.5 Jetta GLI
      2005 Audi Allroad

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      • #18
        Re: Metal Polishing - Any Recommendations?

        You know I can shine things.
        Anyways, if you are doing it yourself make sure you sand it thoroughly, we are talking at least twenty times over one spot for each grit. You can just grind the casting off and orbit sand it with 80 then 120 and 220, after that 400, 800, 1500, 2000 wet sand. Took me 3 hours to polish one santa Monica... $300 sounds pretty reasonable to me for all that work.
        Last edited by kujiwara; 06-17-2013, 10:32 PM.
        Current Fleet
        #ProjectICreate Jetta GLI32
        2001 Cobra #88/3786
        1989 Jetta Trophy 1 of 500
        2004 Audi A2 FSI Colour Storm RHD
        2015 B8.5 S4 Sepang/Technik/6MT/SD/AAD/CF

        Motorsport Engineer

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        • #19
          Re: Metal Polishing - Any Recommendations?

          Originally posted by kujiwara View Post
          You know I can shine things.
          Anyways, if you are doing it yourself make sure you sand it thoroughly, we are talking at least twenty times over one spot for each grit. You can just grind the casting off and orbit sand it with 80 then 120 and 220, after that 400, 800, 1500, 2000 wet sand. Took me 3 hours to polish one santa Monica... $300 sounds pretty reasonable to me for all that work.
          Ya, I've gone this route before. It's an incredible amount of work. If you're cheap, like me, it may be worth it. :P

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          • #20
            Re: Metal Polishing - Any Recommendations?

            Wow, reflections FX quoted me 15 hours at $95 an hour.
            Calgary Autoworks

            2004.5 Jetta GLI
            2005 Audi Allroad

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            • #21
              Re: Metal Polishing - Any Recommendations?

              $1500 to polish an intake manifold? Are they out of their minds?

              Pat

              His
              1989 Porsche Carrera 4 // 5 Speed // Guards Red

              Hers
              1987 VW Cabriolet // 20VT // O2J // Recaros // Porsche Slate Grey // Ronal Turbos // FK Coilovers

              2005 Porsche Cayenne S

              Theirs
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              2004 Audi A4 1.8T // quattro // 6 Speed // Brilliant Red
              Fully built 1.8T || AEB || Motoza tuned || ID1000 || S4 MAF || GT3076R

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              • #22
                Re: Metal Polishing - Any Recommendations?

                Originally posted by onceover View Post
                $1500 to polish an intake manifold? Are they out of their minds?
                Yeah.... Apparently he hates his line of work.
                Calgary Autoworks

                2004.5 Jetta GLI
                2005 Audi Allroad

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                • #23
                  Re: Metal Polishing - Any Recommendations?

                  Ever considered chrome plating? It takes much less than polishing
                  Current Fleet
                  #ProjectICreate Jetta GLI32
                  2001 Cobra #88/3786
                  1989 Jetta Trophy 1 of 500
                  2004 Audi A2 FSI Colour Storm RHD
                  2015 B8.5 S4 Sepang/Technik/6MT/SD/AAD/CF

                  Motorsport Engineer

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                  • #24
                    Re: Metal Polishing - Any Recommendations?

                    Originally posted by kujiwara View Post
                    Ever considered chrome plating? It takes much less than polishing
                    More expensive though, my valve cover is chromed. They have a hard time getting full coverage between the runners.
                    Calgary Autoworks

                    2004.5 Jetta GLI
                    2005 Audi Allroad

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                    • #25
                      Re: Metal Polishing - Any Recommendations?

                      Just powder coat?
                      KR
                      Porsche 991 Carrera S

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                      • #26
                        Re: Metal Polishing - Any Recommendations?

                        I didnt think chrome plating held up very well in high temp areas....?

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                        • #27
                          Re: Metal Polishing - Any Recommendations?

                          Originally posted by BaggedGLI View Post
                          Wow, reflections FX quoted me 15 hours at $95 an hour.

                          Wow! Thats crazy talk.
                          I know this won't help but since we are on the topic of polishing. This guy in the mk1 forums on vortex is getting into polishing.

                          Before-


                          After-




                          With the help of this


                          Its quite pricey for the outfit, but the outcome is amazing.
                          Here is the approx. time frame

                          1st stage (rough deburring)can take 10 to 50 hours
                          2nd stage (fine grinding) can take 4 to 10 hours
                          3rd stage (the polishing) can take 3 to 6 hours

                          More info here near the end of thread.
                          http://forums.vwvortex.com/showthread.php?5732986-77-Rabbit-stage-2-Callaway
                          Last edited by Kane; 06-18-2013, 11:33 AM.
                          2004 Jetta TDI Sport-Daily
                          2002 Jetta 1.8T(stg2)-Wifey
                          1983 RabbitLS- Dirty Diesel

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                          • #28
                            Re: Metal Polishing - Any Recommendations?

                            Originally posted by 91wolfie View Post
                            I didnt think chrome plating held up very well in high temp areas....?
                            My valve cover has been good and my manifold sees less heat than that.
                            Calgary Autoworks

                            2004.5 Jetta GLI
                            2005 Audi Allroad

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