05 Passat Wagon TDI

[witchcraftz]

Re: 05 Passat Wagon TDI

nice progress

[stefan]

Re: 05 Passat Wagon TDI

Question:. Rear main seal - swap it while I'm in here? Looks slightly damp but not dripping or anything.

[stefan]

Re: 05 Passat Wagon TDI

Anybody know what cars use this 5 pin clippy connector? I need one. It would be convenient if I could grab one at picknpull. It is one of the connections on the manual trans.

https://www.ecstuning.com/b-genuine-...ing/443906235/

[BaggedGLI]

Re: 05 Passat Wagon TDI

Audi	A4 2WD	1996	1.8T (AEB)
Audi	A4 Quattro	1996	1.8T (AEB)
Audi	A4 2WD	1997	1.8T (AEB)
Audi	A4 Quattro	1997	1.8T (AEB)
Audi	A4 2WD	1998	1.8T (AEB)
Audi	A4 Quattro	1998	1.8T (AEB)
Audi	A4 2WD	1999	1.8T (AEB)
Audi	A4 Quattro	1999	1.8T (AEB)
Audi	A4 2WD	2000	1.8T (ATW)
Audi	A4 2WD	2000	1.8T (AWM)
Audi	A4 Quattro	2000	1.8T (ATW)
Audi	A4 Quattro	2000	1.8T (AWM)
Audi	A4 2WD	2001	1.8T (AWM)
Audi	A4 Quattro	2001	1.8T (AWM)
Audi	A4 2WD	2002	1.8T (AMB)
Audi	A4 Quattro	2002	1.8T (AMB)
Audi	A4 2WD	2003	1.8T (AMB)
Audi	A4 Quattro	2003	1.8T (AMB)
Volkswagen	Passat	1998	1.8L 20V 150 hp AEB
Volkswagen	Passat	1998	2.8L 30V V6 AHA
Volkswagen	Passat	1999	1.8L 20V 150 hp AEB
Volkswagen	Passat	1999	2.8L 30V V6 AHA
Volkswagen	Passat	2000	1.8L 20V 150 hp ATW
Volkswagen	Passat	2000	1.8L 20V 150 hp AUG
Volkswagen	Passat	2000	2.8L 30V V6 AHA
Volkswagen	Passat	2000	2.8L 30V V6 ATQ
Volkswagen	Passat	2001	1.8L 20V 170 hp AWM
Volkswagen	Passat	2001	2.8L 30V V6 ATQ
Volkswagen	Passat	2002	1.8L 20V 170 hp AWM
Volkswagen	Passat	2002	2.8L 30V V6 ATQ
Volkswagen	Passat	2003	1.8L 20V 170 hp AWM
Volkswagen	Passat	2003	2.8L 30V V6 ATQ
Volkswagen	Passat	2004	2.8L V6 (ATQ)
Volkswagen	Passat	2004	1.8T (AWM)
Volkswagen	Passat	2005	2.8L V6 (ATQ)
Volkswagen	Passat	2005	1.8T (AWM)

[stefan]

Re: 05 Passat Wagon TDI

Thank you, good sir

[stefan]

Re: 05 Passat Wagon TDI

Ghetto flywheel lock:



Ghetto Clutch Alignment Tool:



Clutch installed!

[stefan]

Re: 05 Passat Wagon TDI

Clutch slave in, three pedals in, shifter in, electrical 50%. Also built new axles and flashed ecu. Hopefully have everything done by the weekend!

[stefan]

Re: 05 Passat Wagon TDI

Brakes and clutch bled tonight. Hell of a time getting tranny back up. A bracket that shares the top trans mount bolt slipped down and was preventing the trans from sliding on all the way. I figured I had the clutch misaligned so wasted a bunch of time there... Trans is up and lined up now. Bolt it in tomorrow....

[stefan]

Re: 05 Passat Wagon TDI

New longer axles:


Programming done!


5-speed trans, just before lifting it in to place

[syncrovan]

Re: 05 Passat Wagon TDI

Nice, seems you are not wasting time!
Am I the only one having problem with your pictures?

[stefan]

Re: 05 Passat Wagon TDI

Nice, seems you are not wasting time!
Am I the only one having problem with your pictures?

I don't know that... Anyone else see them? Hope so... Heh

[Geobmx4life]

Re: 05 Passat Wagon TDI

I'm seeing them all!

[witchcraftz]

Re: 05 Passat Wagon TDI

Pics look great!

[dJ]

Re: 05 Passat Wagon TDI

Nice work man! I'm excited for you to finish so that it pushes my brother to finish his as well!

[stefan]

Re: 05 Passat Wagon TDI

Fail day today. The connection from the clutch pedal cylinder to the line that heads to the clutch slave is one that you press in and a clip holds it in place. Turns out I didn't have it in all the way so I pressed the clutch and it popped out and had another mess of brake fluid everywhere. It turned out to be really difficult to get that line snapped in. It is in a bad place and hard to put a bunch of pressure on. After I finally got it, I re-bled the clutch and the plastic bleeder broke. I'd like to think it is because it was a used clutch slave and not my fault.
Anyways... Not a pile of progress.