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Kenny's UrS4

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  • #241
    Re: Kenny's UrS4

    Started lapping in the Intake valves today. All by hand, no drill here. It's not bad. Its relaxing in a way lol.





    Last edited by morris400; 09-01-2018, 10:47 PM.
    2016 VW GTI (Stock)
    2016 VW Jetta 1.4T (Stock)
    1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
    2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

    Comment

    • #242
      Re: Kenny's UrS4

      Had a mix up with valves. The ones shipped were again 5 of one brand and 5 of another for the exhaust. So tomorrow I will be getting another 5 and what ever brand can add up to 10 will be the one to go in.

      Tonight I cut all the turbo and exhaust manifold studs to size and did a test fit of the manifold. All is ready. Put anti seize on all the studs as well. More valve lapping tomorrow and hopefully it's ready for the final clean Thursday and I can get it back Friday.

      Sorry for lack of pictures, if anything this thread keeps me on track of what I've completed so far incase I forget....WP bolts need loctite still
      2016 VW GTI (Stock)
      2016 VW Jetta 1.4T (Stock)
      1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
      2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

      Comment

      • #243
        Re: Kenny's UrS4

        Valves in, manifold on. Next step is cams install.
        2016 VW GTI (Stock)
        2016 VW Jetta 1.4T (Stock)
        1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
        2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

        Comment

        • #244
          Re: Kenny's UrS4

          Head is assembled and ready to go on the block.



          2016 VW GTI (Stock)
          2016 VW Jetta 1.4T (Stock)
          1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
          2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

          Comment

          • #245
            Re: Kenny's UrS4






            Were getting there.
            2016 VW GTI (Stock)
            2016 VW Jetta 1.4T (Stock)
            1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
            2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

            Comment

            • #246
              Re: Kenny's UrS4

              Awesome. Good progress!
              Stefan
              -> '19 Deep Black Pearl Alltrack
              -> '05 Urban Grey Passat Wagon TDI.
              -> Past rides: '14 Allroad, 06 Mazda5, '98 Jetta K2, '01 Jetta TDI, '91 Mazda B2200, '81 Toyota Cressida
              -> FutuRe Ride...??!

              Comment

              • #247
                Re: Kenny's UrS4



                Another day down.
                2016 VW GTI (Stock)
                2016 VW Jetta 1.4T (Stock)
                1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
                2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

                Comment

                • #248
                  Re: Kenny's UrS4

                  Looking very good!!!
                  Blair
                  Former Cars: '12 Fiat 500, '10 VW GTI, '05 Smart Fortwo, '96 VW Jetta GLX, '02 VW GTI 337.........

                  Comment

                  • #249
                    Re: Kenny's UrS4

                    Thanks Blair, it's almost done another couple days and some final checks and the checks and checks again and I'll fire up the beast.
                    2016 VW GTI (Stock)
                    2016 VW Jetta 1.4T (Stock)
                    1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
                    2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

                    Comment

                    • #250
                      Re: Kenny's UrS4

                      Looks like you'll be for winter!

                      Comment

                      • #251
                        Re: Kenny's UrS4

                        This car will not be seeing snow lol. Need to fire it up, make sure the tune is bang on and then drive it for a couple hundred km then oil change and park it.
                        2016 VW GTI (Stock)
                        2016 VW Jetta 1.4T (Stock)
                        1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
                        2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

                        Comment

                        • #252
                          Re: Kenny's UrS4

                          Tomorrow is the day. I'm a little scared to start it up lol. I know things are good but still worried. So much hard, I need this to run.

                          2016 VW GTI (Stock)
                          2016 VW Jetta 1.4T (Stock)
                          1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
                          2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

                          Comment

                          • #253
                            Re: Kenny's UrS4


                            And she lives! No big issues, need to calibrate the TPS and the WB. For now the ISV is unplugged and idle is steady at 1000rpm
                            Last edited by morris400; 09-15-2018, 05:52 PM.
                            2016 VW GTI (Stock)
                            2016 VW Jetta 1.4T (Stock)
                            1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
                            2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

                            Comment

                            • #254
                              Re: Kenny's UrS4

                              Yay! Congrats and nice work.
                              Rob

                              2004 VW R32

                              Comment

                              • #255
                                Re: Kenny's UrS4

                                Thanks Rob. This was by far the most challenging project I've undertaken. It was suspose yo be a simple turbo swap on a weekend. It was my first timing belt job, head removal, head rebuild, valve job, and more I've ever done. Had tons of help from so many friends which I'm greatful for. It was a learning experience for sure.
                                2016 VW GTI (Stock)
                                2016 VW Jetta 1.4T (Stock)
                                1994 Audi UrS4 - BW S257 SX-E built engine on VEMs.
                                2001 Audi S4 - K04s, J-Fonz Tuned ( Gone! Dropped valve)

                                Comment

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