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  • Cylinder boring

    I'm looking at boring out the S4 block. Anyone know of a good shop that would be able to do the job?
    Work in progress 3.0 liter S4 build

  • #2
    Re: Cylinder boring

    boring out for higher displacement?

    don't.

    instead, have your engine bored for new pistons & rods that can support more energy and heat. (i.e. je pistons and eagle rod combination)

    don't bore for displacement, ever.
    D.J.
    Turbo SVT Focus
    Audi S4 Stage 3++++++

    Comment


    • #3
      Re: Cylinder boring

      I know the limits I'm looking at boring it out to 83 mm from 81 mm , which would make it a 2.8 liter, new rods and pistons are in the works. And I'm going to do a 3.0 liter stroker set up.
      Work in progress 3.0 liter S4 build

      Comment


      • #4
        Re: Cylinder boring

        Boring out to 2.8 works quite well on these motors...
        Jordan
        Jerbel Autowerks

        Distributor of parts from:
        JAW, 034 Motorsport, Power Up Lubricants and OEM replacement parts
        (403) 690-7135
        jordan@jerbelautowerks.com

        Comment


        • #5
          Re: Cylinder boring

          Originally posted by Polishdupa View Post
          I know the limits I'm looking at boring it out to 83 mm from 81 mm , which would make it a 2.8 liter, new rods and pistons are in the works. And I'm going to do a 3.0 liter stroker set up.
          aight! well, talk to meyers if he'd touch an s4. i don't know who he outsources his engine builds too? maybe lightspeed?

          i know you might be able to convince cam @ www.lightspeedinnovations.com to work with the s4.. maybe, not sure how he'd feel about that.

          the real trouble with working on these cars, is that the ones that wanna work on it are incompitent. :(

          if you could get in with das autohaus (chris meyers) or lightspeed (cam), then i'd go with one of those. anyone else, i don't have much experience.

          lightspeed builds a lot of very very high horsepower engines, as they're a performance facility. it's worth visiting both chris and cam at their locations because they each would be VERY valueable resources.

          if you're going to change engine dynamics (compression, flow, discplacement, etc). then i would quite honestly suggest a standalone (i.e. vipec) and at the least, have it tuned by cam @ lightspeed on the AWD dyno. you could go e-mail tune routes... but some unbiased research will steer you away from it.
          D.J.
          Turbo SVT Focus
          Audi S4 Stage 3++++++

          Comment


          • #6
            Re: Cylinder boring

            Originally posted by aliencurv View Post
            the real trouble with working on these cars, is that the ones that wanna work on it are incompitent. :(

            you could go e-mail tune routes... but some unbiased research will steer you away from it.
            Easy there, bud. What's with all the hate??
            Jordan
            Jerbel Autowerks

            Distributor of parts from:
            JAW, 034 Motorsport, Power Up Lubricants and OEM replacement parts
            (403) 690-7135
            jordan@jerbelautowerks.com

            Comment


            • #7
              Re: Cylinder boring

              Originally posted by The_Jerbel View Post
              Easy there, bud. What's with all the hate??
              lol, don't feel so guilty. i wasn't thinking about you.
              D.J.
              Turbo SVT Focus
              Audi S4 Stage 3++++++

              Comment


              • #8
                Re: Cylinder boring

                Good, cuz I was just about to start crying
                Jordan
                Jerbel Autowerks

                Distributor of parts from:
                JAW, 034 Motorsport, Power Up Lubricants and OEM replacement parts
                (403) 690-7135
                jordan@jerbelautowerks.com

                Comment


                • #9
                  Re: Cylinder boring

                  I think that was a hit for me
                  Work in progress 3.0 liter S4 build

                  Comment


                  • #10
                    Re: Cylinder boring

                    The hard part is finding a 3.0 liter b6 crank shaft.
                    Work in progress 3.0 liter S4 build

                    Comment


                    • #11
                      Re: Cylinder boring

                      Originally posted by Polishdupa View Post
                      I think that was a hit for me
                      lol hit on no one here. it is general experience, for reallies... i'm not writing any of this with hate or negativity.

                      my honest suggestion would be to not worry about bore for displacement because the power is minimal relative to integrity.

                      i'd bore merely to fit custom pistons. i'd drop the compression by a few points, maybe flatten down to 9.0:1... then i'd throw a few high flow turbines on there. if the engine is out, and you hire lightspeed then a modified/custom manifold for two gt25r-400 series turbo's would be unreal.

                      or, if you're craving a monster then go two gt30r's... but then i'm concerned with drivability.

                      did you want to come up to LS on a friday and see what it's all about? check out the engine room and the facility? plus, it's just fun to chill with good people who have a lot of real life experience with failed build attempts. much easier then sitting behind the keyboard
                      D.J.
                      Turbo SVT Focus
                      Audi S4 Stage 3++++++

                      Comment


                      • #12
                        Re: Cylinder boring

                        This isn't the first 3.0 liter b5 s4 ever built, 034 has a good break down, but a bored out block with 8.5:1 pistons, compression dropping head gasket and a b6 3 liter crank is a solid set up and I'm going for a gt 28rs set up
                        Work in progress 3.0 liter S4 build

                        Comment


                        • #13
                          Re: Cylinder boring

                          Originally posted by Polishdupa View Post
                          This isn't the first 3.0 liter b5 s4 ever built, 034 has a good break down, but a bored out block with 8.5:1 pistons, compression dropping head gasket and a b6 3 liter crank is a solid set up and I'm going for a gt 28rs set up
                          disco potatoes eh. the ceramic ballbearing gt25r-400 has a .70 a/r and can produce more power. there is a lot of mis-education amongst turbo understanding.

                          i can help. but if you're convinced with your route then let me know and i'll let you carry on and stop msging you.
                          D.J.
                          Turbo SVT Focus
                          Audi S4 Stage 3++++++

                          Comment


                          • #14
                            Re: Cylinder boring

                            have you considered honing the bore and clearancing for the 3.0 crank, that way you could be at almost 3.0l but you wouldn't have to take any meat off the walls
                            I may appear to be nice, but don't be fooled, I probably don't like you

                            Comment


                            • #15
                              Re: Cylinder boring

                              Also if you need a 3.0l crank, and you are serious let me know, I can definitely get you one, worst case scenario, I have one in my basement that I was going to use
                              I may appear to be nice, but don't be fooled, I probably don't like you

                              Comment

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