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  • Bad injectors on a k04 apr tune.....

    Spoke with an APR technician today about the issue I have been having with my car having engine overboost codes along with lean code conditions…… I had a local backyard mechanic source out a K04 turbo from kinetics in Vancouver through Calgary Auto works, and gave him the cash for the turbo and TT 225 Injectors that are supposed to go along with the kit, I had also purchased the APR TIP at the same time and left him with all the money and components I wanted in my car…..

    Once installed he was to have my car towed to Concept 1 to have my ECU reflashed to the applicable tune…. Once install was complete I was called and informed that my car was at concept 1 and had been reflashed and was ready to be picked up. Upon arriving at Concept 1 I had a technician tell me that the injectors in my car were not the TT 225 injectors, and that I may have problems running this tune with those injectors. I then contacted my mechanic and asked him why the hell he had put bosch 380CC injectors in my car when APR calls for TT225 386CC injectors, not to mention I gave him 500 bucks to buy the F**king things, he told me not to worry and to call Lawrence or Sam at Calgary auto works to confirm that the 380CC injectors will work on that tune… I talked to Sam and Lawrence at Calgary auto works and was reassured that the injectors in question would work………


    Flash forward a few days I started having issues, I called my mechanic that did the job and he said maybe I have a vacuum/boost leak or a diverter valve problem, I went to his house and he hooked up his OBD scanner and the only code that came up at that time was “engine overboost”, I then called CAW again and asked what this could be, I won’t name his name again but he tried to sell me on an electronic or manual boost controller, he also told me it sounded like a diverter valve issue and pushed his turbosmart DV on me as well, the whole time knowing that I had been in there asking about these “WRONG” injectors that were on my car???? …….


    More banging my head against the wall ensued……………


    I called concept one the other day just randomly asking about the APR DV wondering if it should have failed only a year into owning it? The guy told me to come down and get the new updated “BLUE” spring and that should solve my honking noise issue that was coming with the soft limp mode condition and overboost.. So I went down there and picked up my spring and upon going into the shop I had noticed a modified super sick B5 S4 sitting outside, I decided to figure out who owned the car and try and see where he did his tuning and mods etc, and pick this guys brain…

    (This is how and where I met DJ AKA Aliencurve)…. DJ has been a huge help with this whole issue allowing me to use his VAGCOM and diagnose some of the problems I have been having with my car, we ran a bunch of logs and those logs are what I talked to APR about today over the phone and voila the problem was exposed, and then again confirmed by APR and DJ…INJECTOR “FAIL”


    The guy at APR explained the injector differences in depth and I took away what I could from it, R&D at APR was done with the TT 225 injectors after they had tried other programs with Delphi, seimens, bosch etc.. he went on to explain the spray cone pattern and how it differs from the Bosch and other injectors, he also explained that the TT225 injectors are based on a 5 valve engine design, when the Bosch design was based on a 2 valve cylinder design for other vehicles, he explained Flame Quench to me and fuel wash, and how it all relates to the symptoms I have been getting, as well as detonation in the exhaust manifold due to fuel wash and all the potential hazards that come along with running incorrect injectors and running very lean.


    Needless to say I called that mechanic and expressed quite clearly the importance of him returning my money for the injectors, as I was slowly turning green and about to hulk smash everyone at CAW as well as him….. I’m sickened by the lack of information and lack of care some of the local tuning shops are giving people, I am so grateful for flukily running into DJ at concept 1 and having someone take the time to help a guy out with an issue that might have come to the detriment of my beloved A4… My point to this whole story was not only a brief ramble about injectors, but also a wakeup call to the lack of knowledge a few of our trusted tuning shops have towards certain tunes and our cars. I will never buy anything from CAW again.
    Last edited by Burger; 05-09-2010, 11:24 AM.
    2004 AUDI A4, K04 TURBO, APR TUNE, APR TIP, APR DV, JHM short shifter.

  • #2
    Re: Bad injectors on a k04 apr tune.....

    Sounds like a crappy deal. At least you took the time to educate yourself about what you are doing rather then just hand it over to someone else to deal with. In the end you are more knowledgeable and have more cash in your pocket. Now hopefully you can get the right injectors in and all will be fine in the world again.
    Name: Brent
    His: '04 TDI Golf Mods: None If it's smoken it ain't broken
    Family: '15 Jetta Sportwagon
    Fun car: '92 Blue Karmann Crabby Cabby Mods: Coils, front and rear swaybars, LED interior lights and some other old things.

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    • #3
      Re: Bad injectors on a k04 apr tune.....

      Originally posted by Stonewall View Post
      Sounds like a crappy deal. At least you took the time to educate yourself about what you are doing rather then just hand it over to someone else to deal with. In the end you are more knowledgeable and have more cash in your pocket. Now hopefully you can get the right injectors in and all will be fine in the world again.
      Thanks man, finally finding another enthusiast with a love for these cars and the willingness to educate me helped a lot too. I've been looking for people in the euro car community to talk to about modifications etc, and I finally found something in my home city....
      2004 AUDI A4, K04 TURBO, APR TUNE, APR TIP, APR DV, JHM short shifter.

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      • #4
        Re: Bad injectors on a k04 apr tune.....

        You grossly overpaid for the injectors, got mine out of the states for 325/4 and the apr dv is absolute garbage. Spent some time on Audizine and do research before jumping into things, there are alot of knowledgeable people on there as well as some douches.
        Last edited by Shoppingcart111; 05-06-2010, 12:59 PM.

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        • #5
          Re: Bad injectors on a k04 apr tune.....

          Colin,

          I'm glad you got it all sorted out! Let me know if you every need anything or have any questions, and I'll do my best to help you out.
          Jordan
          Jerbel Autowerks

          Distributor of parts from:
          JAW, 034 Motorsport, Power Up Lubricants and OEM replacement parts
          (403) 690-7135
          jordan@jerbelautowerks.com

          Comment


          • #6
            Re: Bad injectors on a k04 apr tune.....

            i accept beer as payment for my awesome services colin j/k... or am i?!

            it was a pretty easy one to figure out. he's running lean across the board. the fuel adaptation is bouncing between 25% and 30% lol!! the maf voltage and airflow looked spot on, so it wasn't a maf.

            i've never seen fuel adaptation reach 25% before! that ecu was struggling to keep that car fueled. the lambabababdbdada was all over the map.

            colin, if you have trouble explaining the differences between the 380 and 386's.. the proper injectors are longer and have metal tips. they have a different spray pattern that works with your intake manifold. without using the proper injectors, the fuel is sprayed into a puddle on the back side of the intake runner. also, the flow rate is dramatically different because the high and low slope of injectors is not linear to it's maximum flow rate.
            D.J.
            Turbo SVT Focus
            Audi S4 Stage 3++++++

            Comment


            • #7
              Re: Bad injectors on a k04 apr tune.....

              Originally posted by Shoppingcart111 View Post
              You grossly overpaid for the injectors, got mine out of the states for 325/4 and the apr dv is absolute garbage. Spent some time on Audizine and do research before jumping into things, there are alot of knowledgeable people on there as well as some douches.

              First things first, I bought that DV valve before ever even getting online and into forums, and not that online is the holy grail either, douche bags are in full effect on these things and people type out of their ass constantly, I would say 1% of people online know wtf they are talking about.... APR is a reputable company so I don't feel I jumped into anything, and after the spring change out its been working fine.

              I can find used TT225 injectors on Audizine for 200 bucks USD, I also checked ESC tuning and found the same price you just quoted, but I wanted it done right then, and well for me money wasn't an issue, and still isn't.

              thx for your 2 cents
              Last edited by Burger; 05-06-2010, 02:34 PM.
              2004 AUDI A4, K04 TURBO, APR TUNE, APR TIP, APR DV, JHM short shifter.

              Comment


              • #8
                Re: Bad injectors on a k04 apr tune.....

                Originally posted by aliencurv View Post
                i accept beer as payment for my awesome services colin j/k... or am i?!

                it was a pretty easy one to figure out. he's running lean across the board. the fuel adaptation is bouncing between 25% and 30% lol!! the maf voltage and airflow looked spot on, so it wasn't a maf.

                i've never seen fuel adaptation reach 25% before! that ecu was struggling to keep that car fueled. the lambabababdbdada was all over the map.

                colin, if you have trouble explaining the differences between the 380 and 386's.. the proper injectors are longer and have metal tips. they have a different spray pattern that works with your intake manifold. without using the proper injectors, the fuel is sprayed into a puddle on the back side of the intake runner. also, the flow rate is dramatically different because the high and low slope of injectors is not linear to it's maximum flow rate.
                YUP, and that's why we gonna change those shits outta there.....
                2004 AUDI A4, K04 TURBO, APR TUNE, APR TIP, APR DV, JHM short shifter.

                Comment


                • #9
                  Re: Bad injectors on a k04 apr tune.....

                  Originally posted by Burger View Post
                  YUP, and that's why we gonna change those shits outta there.....
                  saaaaaaaawwwwwwwwweeeeeeeeeeeeeeet. can't wait to get ur car rock'n for the summer!
                  D.J.
                  Turbo SVT Focus
                  Audi S4 Stage 3++++++

                  Comment


                  • #10
                    Re: Bad injectors on a k04 apr tune.....

                    Originally posted by aliencurv View Post
                    saaaaaaaawwwwwwwwweeeeeeeeeeeeeeet. can't wait to get ur car rock'n for the summer!
                    I cant wait to bolt on that disco potato at the end of the summer!

                    hopefully all goes well in the meantime and I can get most mods done during the early summer months.
                    2004 AUDI A4, K04 TURBO, APR TUNE, APR TIP, APR DV, JHM short shifter.

                    Comment


                    • #11
                      Re: Bad injectors on a k04 apr tune.....

                      Disoc's are fun on 1.8T's! I had one in my B5 A4 a few years back....

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                      • #12
                        Re: Bad injectors on a k04 apr tune.....

                        Does anyone coming out to the meet tonight have a B5 or B6 stage 3 or 3+?????? I would love to take a ride in one and see what kind of jam you get with that bolt on!
                        After going for a ride in DJ's S4 I almost want to sell my car, and start looking for a low mileage B5 S4 in the states...
                        2004 AUDI A4, K04 TURBO, APR TUNE, APR TIP, APR DV, JHM short shifter.

                        Comment


                        • #13
                          Re: Bad injectors on a k04 apr tune.....

                          Sorry, Im on the Stage 3 S4 route...

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                          • #14
                            Re: Bad injectors on a k04 apr tune.....

                            Originally posted by R-Audi View Post
                            Sorry, Im on the Stage 3 S4 route...
                            That's a nice route to be on!! I love the twin turbos
                            2004 AUDI A4, K04 TURBO, APR TUNE, APR TIP, APR DV, JHM short shifter.

                            Comment


                            • #15
                              Re: Bad injectors on a k04 apr tune.....

                              Originally posted by Burger View Post
                              That's a nice route to be on!! I love the twin turbos
                              uh oh. wait until roger sees this thread and starts listing the parts that constantly break lol
                              D.J.
                              Turbo SVT Focus
                              Audi S4 Stage 3++++++

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