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  • WARNING: Awesome turbo build inside

    well after talking to Mike (Vrado) at the Earls, he suggested posting some details on my build for fellow Eurodrivers to see. So..... here it is;


    So, heres a pic from the begging of the teardown. First i got rid of that crappy supercharger and everything else that attached to the car.



    Got the engine out, for the third time since i bought it, a little messy but whatever. notice the P.O.S SPEC Stage 3 clutch that slipped like a whore.



    started mounting the intercooler. Its 12x24x4" core with 3" inlets. i used a block of wood as a template. later was replaced with aluminum brackets. It actually fit quite well, I needed to trim 1/2" off the bumper rebar but that was it.



    Heres a pic of the empty engine bay and the intercooler mounted.



    I put the engine on a stand for the rest of the teardown, makes it much easier. here you can the the cams and ****.



    drivers side of the engine. oil filter housing removed.



    Got the head off, long tube headers in the background, old tiny rad and block.
    Oh ya dont forget my ladies



    heres a close up of the block. Cylinder 5 was a little oily but nothing major. everything was in decent shape.



    I got the pistons and rods out, Now trhe block is completly stripped. Time to get it to the machine shop.



    Pic of the old( stock) pistons , rods, bearing, etc. in sequence



    Crank out and old spark plugs:



    Heres some of my goodies, thanks to Alex at Velocity Motorsport, who provided me with this beautiful turbo. It's a Garrett GT35R .82A/R ( for now)
    Also the 38mm wastegate which will later be swapped for a larger 46mm one



    More goodies. A pic of my stock thickness .70" MLS gasket and ARP head studs.



    Shiney goodies. Six, very sexy Pistons. CP 8.5:1 CR forged turbo pistons



    While some of the parts were out i decide to polish and clear a few of them. Just for aesthetics, What the point in being fast if you look like **** doing it
    Plus, I didnt want to put dirty parts on to my fancy new engine.



    more to come
    Last edited by matimus; 03-16-2007, 09:55 PM. Reason: speling, i spell like a dumbass:)
    Whether you can or you cant,
    you are right!

    - Henry ford

  • #2
    Re: WARNING: Awesome turbo build inside

    I love these kinda threads! Good job hopefully it is very rewarding in the end
    Chris :

    2004 Jetta TDI Sport SOLD
    2010 Toyota Tundra CrewCab TRD

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    • #3
      Re: WARNING: Awesome turbo build inside


      DROOL........

      Comment


      • #4
        Re: WARNING: Awesome turbo build inside

        Some awesome goodies:GUage pod, UUC Clutch and flywheel that is good for 650wtrq, Eagle H-beam rods, Oil cooler cap adapter, SS clutch line



        Guage pod mounted, Oil pressure and oil temp in it: more of the ladies aswell



        Heres a pic of some misc parts. My HM2's, parts that will soon be my turbo manifold and a PWR 57mm All aluminum rad.



        Heres a pics of the block, Fresh from the machine shop, which treasted it to nice hot tank bath and meadia blasting, aswell as 87mm boring deck resurfacing to 6L, new freeze plugs, etc,etc. ready for the nice high temp coating



        Got the high temp coating done and pistons, crank, rods are installed and balenced.



        Heres the head back from the machine shop, it was treated to a full cleaning, 3 angle valve job, new titanium valves, valve guides, etc,etc.



        Heres a shot of thebottom of the block, showing the New rods and such



        I cut the front bumper a bit to let more air get to the Intercooler and rad as you can see it looks mean as ****. Put the rad in to test fit and began assembleing the block. I used all new bearings chain rails, etc,etc.



        Getting ready to put the head on, Got the timing chain cover on, coppers prayed the MLS head gasket. Things are progressing



        Heres the partially assembled engine ready for a flywheel and clutch, oph ya , and a tranny



        Well, I started building my Turbo manifold. its made from 304ss. T3 BTW.
        here it is in progress, almost done. I decided to go with a bottom mount to leave room for the water/alchohal reservoir up top.



        Different view:



        Mounted in the car;



        another:

        Last edited by matimus; 03-16-2007, 09:54 PM.
        Whether you can or you cant,
        you are right!

        - Henry ford

        Comment


        • #5
          Re: WARNING: Awesome turbo build inside

          Heres some misc parts, B&M oil cooler with -8 lines and fittings, Aeromotive A1000-6 Fuel pressure regulator, silver Vacume lines( gotta stick with the theme), HKS SSQ BOV, -6 SS fuel lines and fittings.



          Here i got the UUC moderate wieght Steel flywheel mounted with the modified M5 pressure plate and Ultra-smooth cerametallic clutch disc, good for 650 wtrq.



          heres a pic of the solid tranny bushings eith the enforcers on them. This tranny/ engine aint moving anywhere!!!!



          While i was doing the engine build i decided to get rid of the crappy suspension that this thing had before, so i got all new bushings, control arms that include new ball joints, new steering arms, bilistien sport shocks all around, new "offset" upperstrut bearings (to correct the camber a bit).
          Its the boring part of this build so i only took one pic of it.
          here it is:

          hope you guys like it so far.
          more to come tommorrow when i get the engine in.
          Last edited by matimus; 03-16-2007, 09:53 PM. Reason: spelling, again....yes i know........
          Whether you can or you cant,
          you are right!

          - Henry ford

          Comment


          • #6
            Re: WARNING: Awesome turbo build inside

            damn, i envy your skillz, i hope one day i can do a project like that.
            Dylan
            (Made from bits of real panther.)

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            • #7
              Re: WARNING: Awesome turbo build inside

              Turbo build threads are getting pretty played

              Looking good so far
              Graeme

              2015 S4
              2018 Monster 1200S

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              • #8
                Re: WARNING: Awesome turbo build inside

                awesome

                i love the pic of the dog helping and the cut out girls on the wall

                Comment


                • #9
                  Re: WARNING: Awesome turbo build inside

                  so sick!!!! what kinda #s u hoping for?
                  sigpic

                  <<<Ben>>>

                  Present:
                  His: 2008 Cayenne Turbo
                  Hers: 2012 Ibis White Q5
                  Past:
                  B7 A4 Avant 6MT Black
                  B7 A4 Avant 6MT Silver
                  2004 .:R32 BMP
                  2001.5 Noggy blue s4
                  2000 VW GTI 1.8T
                  1997 VW Jetta VR6

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                  • #10
                    Re: WARNING: Awesome turbo build inside



                    That thing is FU^&ING nuts. Mad props for all of the work you have done on your own.

                    ps. I like the extra vents you added to your bumper.....kinda looks like a race car. I also like the pics with your dog
                    Tint sucks

                    Comment


                    • #11
                      Re: WARNING: Awesome turbo build inside

                      Looks nice....too bad you couldn't go equal length on the exhaust mani....
                      2006 Colorado Xtreme | AEM CAI | Walker exhaust | smoked glass | -1" dropped rear | Avic D3 | 8000K HID's
                      2002 GTI 1.8t | C1 SS | Upsolute 94 oct | Brullen 2.5" DP | Supersprint catback | Poly mounts | 19" Privat's | FK 55 kit | Projector lights | EVOMS CAI
                      2000 GSXR750 | Hindle Race exhaust | Telefonica replica | K&N intake | Custom ECU

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                      • #12
                        Re: WARNING: Awesome turbo build inside

                        Originally posted by Ryan View Post
                        awesome

                        i love the pic of the dog helping and the cut out girls on the wall
                        thanks my dog is like WTF are you doin?

                        Originally posted by asp gti View Post
                        so sick!!!! what kinda #s u hoping for?
                        thanks man, this summer i'm looking to get 560-580whp on low boost.
                        to work out any kinks. but i'll probably try to max out my new clutch within the year. then next year i'll add water/alky and go for more

                        Originally posted by Duby T View Post


                        That thing is FU^&ING nuts. Mad props for all of the work you have done on your own.

                        ps. I like the extra vents you added to your bumper.....kinda looks like a race car. I also like the pics with your dog
                        thanks dude, it needed a more aggressive look. with a bit of functionality.
                        my dog loves to hang out in the garage with me. she usually finds and chews up all my golf balls.
                        BTW wheres my Calender??
                        Originally posted by Aleks View Post
                        Looks nice....too bad you couldn't go equal length on the exhaust mani....
                        Its not going to be a drag car, just a fastasshit street car . so equal length isn't necessary. it will make more than enough power with this design. simple log style manifolds have been proven to around 800whp on these engines and my design flows more, so it will be just fine. mabey the next one.


                        thanks guys
                        Last edited by matimus; 03-17-2007, 05:54 AM.
                        Whether you can or you cant,
                        you are right!

                        - Henry ford

                        Comment


                        • #13
                          Re: WARNING: Awesome turbo build inside

                          Wow absolutely nuts!!!! Great thread and killer car!!! Look forward to hopefully seeing it some time this season, you could always bring it down to our dyno day in May
                          Blair
                          Former Cars: '12 Fiat 500, '10 VW GTI, '05 Smart Fortwo, '96 VW Jetta GLX, '02 VW GTI 337.........

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                          • #14
                            Re: WARNING: Awesome turbo build inside

                            your build is awesome. built e30s kill everything.*







                            *porsche is not on that list though.!!lol
                            you probably don't like me because someone else said they didn't lol. <3

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                            • #15
                              Re: WARNING: Awesome turbo build inside

                              nor my s4

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